Author Topic: Curing and Smoking Meats for Home Food Preservation  (Read 351 times)

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Curing and Smoking Meats for Home Food Preservation
« on: August 13, 2016, 11:31:16 AM »
Curing and Smoking Meats for Home Food Preservation

6. Critical Preservation Points

These guidelines have been created by the NCHFP using the 2001 Food Code, which are recommendations created by the United States Public Health Service, Food and Drug Administration (PHS/FDA 2001), and other published science-based recommendations as referenced. The guidelines have been reviewed by the National Center for Home Food Preservation’s Advisory Board and external experts. Adhering to these guidelines will minimize the risk of exposure to food poisoning organisms.

6.1. General Guidelines

6.1.1. Sanitation

All equipment, work surfaces, and utensils should be cleaned and sanitized before and after use (PHS/FDA 2001). An example of a sanitizing solution for home use is 1 tablespoon of chlorine bleach in a gallon of warm water (Marchello and Garden-Robinson 1998). Cross contamination between raw and/or dirty surfaces with clean or cooked food products should be of prime concern.

6.1.2. Storage/Refrigeration

During storage or refrigeration, raw products must be separated from cooked products. Never store raw products above or in contact with cooked products (PHS/FDA 2001). If necessary, place raw products in pans or utensils approximately 1-2” deep to keep meat juices from contacting with other surfaces.

6.1.3. Temperature

The danger zone for microbial growth is 40-140°F (USDA FSIS 1997b). Therefore, store, age, cure, or otherwise preserve meats in a refrigerator below 40°F. Cooking meats to an internal temperature of 160°F will destroy bacteria that can cause foodborne illness (USDA FSIS 1997b). Any recipe that minimizes preservation time within the temperature danger zone followed by cooking to a safe internal temperature will minimize risks of food poisoning.

6.2. Curing Guidelines

6.2.1. Meats

Meat must be fresh prior to applying any preservation method. Curing should not be used to salvage meat that has excessive bacterial growth or spoilage (PHS/FDA 2001). Meat, especially game meat, does not need to be aged, since curing/smoking will act to tenderize it. If aging is desired, age all meats below 40°F. (Cutter 2000).

6.2.2. Salt.

Only food grade salt without additives, e.g., iodine, should be used. Using salt with impurities can produce less desirable results, especially with fish (Turner, no date). Thawing must be monitored and controlled to ensure thoroughness and to prevent temperature abuse. Improperly thawed meat could cause insufficient cure penetration. Temperature abuse can allow spoilage or growth of pathogens (PHS/FDA 2001).

6.2.3. Curing Compounds

Purchase commercially prepared cure mixes and follow instructions carefully (PHS/FDA 2001) or blend cure mixes carefully at home using an accurate scale.

Nitrate. Use cure mixtures that contain nitrate (e.g., Prague Powder 2, Insta-Cure 2) for dry-cured products that are not to be cooked, smoked, or refrigerated (PHS/FDA 2001). Dry cure using 3.5 oz. nitrate per 100 lbs. meat maximum or wet cure at a maximum of 700 ppm nitrates (9 CFR Cpt 3. 318.7(c)(4), 381.147(d)(4)).

Nitrite. Use cure mixtures that contain nitrite (e.g., Prague Powder 1, Insta-Cure 1) for all meats that require cooking, smoking, or canning (PHS/FDA 2001). Dry cure using 1 oz. nitrite per 100 lbs. meat maximum. For sausages use ¼ oz. per 100 lbs. (Reynolds and Schuler 1982). A 120 ppm concentration is usually sufficient and is the maximum allowed in bacon (PHS/FDA 2001).

Nitrites are toxic if used in quantities higher than recommended; therefore caution should be used in their storage and use (PHS/FDA 2001). About 1 g or 14mg/kg body weight sodium nitrite is a lethal dose to an adult human (USDA FSIS 1997b). Mistakenly using sodium nitrite instead of NaCl in typical curing recipes can lead to a lethal dose of nitrite in the incorrectly cured product (Borchert and Cassens 1998). For this reason it is safer to purchase and use curing mixtures rather than pure nitrites (saltpeter).

6.2.4. Cure Penetration

Cure mixtures do not penetrate into frozen meats. Before curing, it is essential to thaw meats completely first in the refrigerator. Pieces must be prepared to uniform sizes to ensure uniform cure penetration. This is extremely critical for dry and immersion curing (PHS/FDA 2001). Use an approved recipe for determining the exact amount of curing formulation to be used for a specified weight of meat or meat mixture (PHS/FDA 2001). All surfaces of meat must be rotated and rubbed at intervals of sufficient frequency to ensure cure penetration when a dry curing method is used (PHS/FDA 2001). Immersion curing requires periodic mixing of the batch to facilitate uniform curing (PHS/FDA 2001). Curing should be carried out at a temperature between 35°F and 40°F. The lower temperature is set for the purpose of ensuring cure penetration and the upper temperature is set to limit microbial growth (PHS/FDA 2001). Curing solutions must be discarded unless they remain with the same batch of product during its entire curing process –because of the possibility of bacterial growth and cross-contamination, do not reuse brine (PHS/FDA 2001).

6.3. Smoking

Verify that smokehouses operate as intended (heat, airflow, moisture). Appropriate calibrated thermometers should be used (for cooking temperature and meat internal temperature). Procedures for delivering the appropriate thermal treatment of cooked meats in conformance with the Food Code must be developed and used. Smoke itself, without proper cooking, is not an effective food preservative (Hilderbrand 1999). Caution should be used when smoking meats at temperatures in the danger zone 40-140°F for prolonged periods of time. In such a case meats must have been salted or cured first.
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6.3.1. Smoke Cooking
For more information and instruction on Smoke Cooking. check it out

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